The complete set of corn degerminator for WINTONE machinery's ethanol alcohol project uses corn as raw material to extract corn germ and reduce the risk of alcohol process pollution. The dry alcohol embryo extraction process is a proprietary technology of Huayu Wantong and Henan Provincial Grain Engineering Technology Research and Development Center, which has been successfully applied to multiple alcohol enterprises.
The complete set of equipment for WINTONE machinery's ethanol alcohol project uses corn as raw material to extract corn germ and reduce the risk of alcohol process pollution. It can reduce sugar loss for alcohol enterprises, decrease the processing capacity of alcohol fermentation raw materials and the discharge of lees, and increase the by-product corn germ, which is the main raw material of corn germ oil with high market value and increases the economic benefits of enterprises.
1. Improve the yield of embryos and the economic value of by-products: By using specialized embryo removal and selection machines, as well as multi-stage embryo extraction technology, the extraction rate and purity of embryos can be improved;
2. Reduce fixed investment: The ethanol alcohol plant's embryo extraction production line reduces equipment investment in the production process by 25-30%. The crushing process is determined to be omitted, the fermentation process saves 30% of the investment, the distillation process saves 25% of the investment, and the distiller's grains treatment saves 30-40% of the investment;
3. Strong continuous operation capability: Due to the high humidity of the materials, all screening and grading equipment uses 304 stainless steel screening frames and screens, which do not deform or block the screen, ensuring continuous operation and improving service life.
The entire production line has advanced machines, reasonable design, high efficiency, and low energy consumption, suitable for preliminary processing in alcohol factories, starch factories, and feed factories.
The dry alcohol extraction process is a proprietary technology of WINTONE machinery and Henan Grain Engineering Technology Research and Development Center. This design scheme includes cleaning, embryo removal, and powder extraction, including medium pressure air network, high pressure air network, mechanical conveying, and PLC automation control systems. The entire production process is monitored by the industrial computer (PLC) in the main control room.
Type | Power(kw) | Consumption per ton(kw/h) | Capacity(t/24h) | Dimension(L×W×H m) |
100t | 124 | 22-24 | 100 | 26×7×7.5(steel structure) |
200t | 262 | 20-22 | 200 | 40×7×11(steel structure) |
300t | 394 | 20-22 | 300 | 48×7×12(steel structure) |
500t | 595 | 18-20 | 500 | 60×7×12(steel structure) |
1000t | 1310 | 18-20 | 1000 | 48×9×18 (building structure) |
2000t | 2618 | 18-20 | 2000 | 60×9×22 (building structure) |
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